BMW i3: Light Weight Means Less Energy Storage Needed

The Power Electronics & Battery System of the i3's Drive System

The previous post here showed a video about CFRP, the material that will be used in the "Life Cell" of the 2013 BMW i3. The picture above is part of the other component of the cars unique LifeDrive architecture, the drive system. This is the energy storage and power electronics the car will employ. Suprisingly, it may only use a 16 kWh battery pack, exactly half the size of the pack in the upcoming BMW ActiveE, yet give the vehicle roughly the same range of the larger, heavier and less efficient ActiveE. However it is possible that the 16 kWh is the "usable" amount of energy which would mean the pack would be around 20 kWh. BMW hasn't announced the actual size, so this is really speculation at this point.

To put that accomplishment in even better perspective, the battery is only about 45% of the size of the battery pack currently in the MINI-E's yet the car is bigger, has two more seats, much more storage space and is expected to offer the same driving range.


The batteries used will be the same that are in the BMW ActiveE, which will launch as a trial lease program this fall. They are newly developed Lithium-ion cells which will be using a nickel-manganese-cobalt chemistry made by SB-Limotive. SB-Limotive is a joint venture of Korean conglomerate Samsung and German parts giant Bosch. The ActiveE will use 192 cells in 25 modules in three separate battery blocks as opposed the the picture above where the i3's batteries are all located in one enclosure, a result of the car being a purpose-built EV and not a retrofitted ICE platform like the ActiveE. It's been rumored the i3 may use only 96 cells, in 48 smaller modules(only 2 cells per module) packed in rows under the Life Cell driving compartment and be thermally conditioned.

The end result means two main things. The battery is usually the most expensive part of an EV, and since the battery pack will be half the size of the ActiveE, it will cost significantly less to manufacturer, helping to keep the selling price of the i3 to a reasonable point. Secondly, less batteries means less weight and helps to further increase efficiency.

Complete Battery & Drive System of the 2013 BMW i3

Of course, none of this information has been "officially" released by BMW so it is speculation on my part. However, since it has been "reported" and "rumored" by many different media outlets I think it's safe to assume it is mostly accurate. The only question I have is whether the 16 kWh is the total pack or the usable amount which is usually about 80% of the packs total energy storage capacity.

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BMW i3 & CFRP, Perfect Together

One of the main goals BMW had with the development of the Megacity car now known as the i3, was to reduce the weight as much as possible while providing a strong, safe passenger cell. The extensive use of carbon fiber reinforced plastics or CFRP, has allowed them to do just that. While the use of CFRP isn't a new idea in the automotive industry, using it as extensively as BMW is on the i3 is groundbreaking. It's been written that by using CFRP as extensively as they are, it has cut the weight of the vehicle by as much as 700lbs. This will allow BMW to use less of the expensive batteries and still hit their target 100 mile range. That will also reduce cost and further reduce weight since the batteries are also heavy. The above video talks about how BMW is using CFRP and references the i3 a couple times.

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BMW Website now has i3 Information

BMW now has an i3 section on their website. While it doesn't have any new information that hasn't been available here and on the internet for a while now, at least they have begun to post information about it. While it's still over two years away from production, there are a lot of people following it and waiting for every bit of information as it's released.

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Video of the i3 in Cold Weather Testing Shows up on Youtube!

http://www.youtube.com/watch?v=d9GDztzJEvo&feature=player_embedded

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First Spy Images of the i3 Surface!

For over a year now BMW has been talking about the 2013 "Megacity" vehicle. It will be the first all electric BMW sold ever. Since it was first announced, we have never actually seen a picture or a clear rendering of what the car will look like, just vague sketches until now. The photos to the left show the actual i3(albeit in camouflage) during cold weather testing.

A couple things that stand out immediately are the circular tail lights that extend out from the car. They look cool but I do wonder if they will be prone to breakage. Also note the tall, thin tires. I have heard about these but had not seen any pictures or drawings before these photos. Evidentlly, BMW has been working on a special tire that has very low rolling resistance for the i3. This cars main purpose is to be efficient, and the rolling resistance of tires play a bigger role than you might expect. For example, when BMW puts the winter snow tires on my MINI-E, I immediately see a reduction in range of about 3%. Now if they could design a tire that alone increases the range by 5 to 8%, think of how that helps the overall efficiency of the car. Hopefully this wheel/tire combo will not sacrifice much handling or ride comfort though, because after all, it still needs to feel like a BMW.

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Report: BMW Aims to Make 30,000 i3's a Year!

Good news! Various reports are circulating that claim BMW is planning on producing as many as 30,000 i3's per year. Many have questioned the level of commitment BMW really has in the EV market. Were they making the i3 as a low production "halo car", or were they really going to try to make this car a real player in the electric car market? This news also gives a little insight into the cost BMW plans to sell the car at. If they really plan on selling this many units per year, the planned price cannot be extraordinarily high and that's good news. While 30,000 isn't a huge number in comparison to other BMW models, it would represent more units than both the Chevy Volt and Nissan LEAF are making in the first year of production.

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BMW/SGL New Carbon Fiber Plant on Schedule

BMW, in a joint venture with SGL is building a new plant in Moses Lake, Washington to manufacture the carbon fiber body panels for the new i3 and other BMW models.

When completed, the plant will be 154,250 square-foot and take advantage of the use of hydro-generated electricity the area has to offer. This allows the plant to drastically reduce it's electricity costs (carbon fiber production requires a lot of electricity) while using an environmentally friendly source of generation. This keeps in line with the BMW groups philosophy of being the most sustainable auto manufacturer, an award they have won an amazing six years in a row now.


http://www.columbiabasinherald.com/news/article_9367ffe8-32f3-11e0-b815-001cc4c002e0.html

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Join the BMW i3 Facebook Group!

On Facebook? Do you want to get the latest BMW i3 info and join discussions about the car? I've created a BMW i3 Facebook group for anyone interested. Here's the link:

https://www.facebook.com/home.php?sk=group_127721967301673#!/home.php?sk=group_127721967301673

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BMW Megacity is officially called the i3

This blog will detail the development and intimately the real life experience of the BMW i3, BMW's first production electric vehicle.

Feel free to ask questions and contribute. We are about 2 1/2 years from the car being in showrooms and there will be a lot to discuss between now and then.

For starters, go to this link to learn about the car.

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